Push firmly on the rear of the seat to engage the grommet. The current MSRP is valid until 02/28/2023. Refresh your browser window to try again. Copyright 2022 QUADCRAZY It does have a nice storage box between the tail lights, but we became spoiled with the giant front storage box on previous Sportsman models and we want it back. The Sportsman 6x6 built for 2-up versatility. It's a 2009 Polaris 500 HO with 67 actual miles on it. There is 6 wires and only 4 plugs that connect to a plug that connects to the ignition switch. Logistics surcharge of $100 will apply. Torque the fastener to 6 ft-lbs (8 Nm). Dealer prices may vary. TORX is a registered trademark of Acument Intellectual Properties, LLCYouTube is a registered trademark of Google Inc. Take on 50" trails with the most agile, comfortable ride for tight turns. Grease all zerk fittings immediately after washing. Check out Sun Coast Cycle Sports today! May be shown with additional modifications or accessories. Plus destination charge and set-up. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system. Logistics surcharge of $500 will apply. dumping cargo box, 1,500 lb. . Plus destination charge and set-up. Reinstall the front cover trim panel. 2003 polaris sportsman 500 ho parts diagram. After a minute of idling to warm up, we slid the familiar shifter into gear, and we were off. Manufacturers suggested retail price (MSRP) subject to change. Unplug the headlamp from the wiring harness. towing capacity and rider-optimized premium interior packed into a 60" stance machine. 3. The RANGER XP Kinetic provides the power to do more with uncompromised capability, unrivaled durability, and the refined performance of an all-electric powertrain. Maintenance tips, procedures and specifications can be found in yourOwner's Manual. 112cc ATV with standard safety features. Great for work, fun to ride, and the perfect fit. For our workhorse 1999 polaris sportsman 500, that day came recently. The best and safest way to clean your Polaris vehicle is with a garden hose andmild soap. ADC allows the Sportsman 550 to crawl its way down practically any hill at a very slow pace, and all you need to do is leave your thumb off the throttle. 21. Dealer prices may vary. It's easy to check all fluids on the Sportsman 550. It has the nimble handling and agility of a much lighter, smaller sport/utility ATV and it can be ridden through rough terrain and even whoops with greater confidence. The current MSRP is valid until 02/28/2023. Please try again. How can we improve this article? Plus destination charge and set-up. Grasp the rear of the side panel and pull firmly outward to disengage the side panel from the retainers and remove from the vehicle. The fixed center distance between the primary and secondary clutch also makes for much more precise clutch performance, and since the engine crankshaft and clutches are in line with the drive shafts, the engines power gets to the axles much more efficiently with little CVT whine. 2014 RZR 570 EFI EPS LE TRAIL (WHITE LIGHTENING), The Fora platform includes forum software by XenForo, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Industry's only EFI vehicle with enhanced safety and kid-friendly performance features for youth riders age 6 and older. In no way fail to remember to examine that out in advance of screening a fuse, or you can end up having an incorrect prognosis. Good luck. towing capacity and rider-optimized premium interior packed into a 60" stance machine. 10. 20. Allow lamps to cool before servicing. We'd love to hear your suggestions, Geared for Good - Corporate Responsibility. The water may damage components and could remove paint and labels. Enter your VIN to make finding the right products fast and easy. If a high-pressure water system is used for cleaning (not recommended), exercise extreme caution. For an in-depth conversation about vehicle cleaning, listen to the Cleaning: It's Not Just About Looking Good episode of the Polaris Podcast. Push the bottom of the belt down when needed to aid in installation. Headlight Lamp Replacement for Sportsman 850, XP 1000 and XP 1000 S Models with Halogen Lamps All first posters will have to wait to have their content reviewed and approved. Features the comfort of the RANGER XP 1000 NorthStar Edition plus enhanced capability with high-clearance arched A-Arms, self-leveling suspension, and Active Descent Control to help you do even more. The current MSRP is valid until 02/28/2023. We will review your suggestions to see how we can improve this article. 7. Low gear doesn't seem to work now either. The parts book for this model is still in development, please check back later. 2020 Polaris Sportsman 850 H/L Front Bumper Fascia 5435807-070 . We will review your suggestions to see how we can improve this article. Dealer prices may vary. To replace the headlight housing, do the following: 1. Polaris sportsman repair manual 400 450 500 550 600 700 800 850 570 map sensor wiring 2008 sportsman touring 500 efi polaris atv forum 1996 2004 polaris 400. R Rico334 Registered Joined Jun 27, 2013 Tip: Reinstall the cable fasteners into the battery posts to prevent misplacement. Torque the clamps to 20 in-lbs (2 Nm). For riders age 10 and up. Polaris engineers looked at every part of the Sportsman 550 for ways to extract more performance, improve ergonomics, maximize durability, and increase practicality. 112cc 2x4 with standard features for youth riders ages 10 and older. For the most part, though, the 550 can dart its way through places that most utility quads will never see. Log in to your Polaris account to add a vehicle to My Garage tomake finding the right products fast and easy. Apply dielectric grease to the socket and install the new lamp. dumping cargo box, 1,500 lb. Does anyone have a good picture of the rear brake master cylinder and cable hook ups for a 2003 kodiak 450?.I am having a heck of a time getting my brakes to work properly and I am not even sure the levers and springs are correct.I have checked the owners manual but its not clear and I do not have a repair manualThanks. Plus destination charge and set-up. {{ vehicle.Year }} {{ vehicle.ModelName }}. 5. Manufacturers suggested retail price (MSRP) subject to change. Manufacturers suggested retail price (MSRP) subject to change. Conquer the off-road with 55" wide race platform that delivers unrivalled performance and terrain dominating abilities with premium 3-way Walker Evans adjustable shocks. Equipped with the industrys largest cargo system. Dealer prices may vary. The Sportsman Touring 570 gives you the legendary ride and handling you demand with an integrated passenger seat system for 2-Up versatility with premium comfort. I found an aerosol can top that was the right size to stick in there and re-tighten the clamp down. The Industry's most capable ATV - primed with 55" stance that delivers superior stability, performance and terrain conquering mastery. Be sure to pull on the connector, not on the wiring. We have made this page for people searching for a 2004 Polaris Sportsman 500 Wiring Diagram. Its the perfect vehicle for you and passengers to discover what lies beyond the next turn of the trail. Make sure the tab on the lamp locates properly in the housing. May be shown with additional modifications or accessories. Weve always liked the tires Polaris has equipped the Sportsman ATVs with, and that doesnt change with the Sportsman 550. For starters, if there\s no ability, no lights absolutely nothing, it doesn\t have just about anything to do With all the gas pump or any of that. We offer free domestic shipping on our quality used parts from top brands like Polaris, Ducati, Honda, & Kubota. Class-leading 60" trail capability delivers uncompromised agility and comfort. 150cc youth RANGER with cutting-edge Youth Ride Control and industry-first safety features. The cap and neck can stay on the body plastic when removed. Free shipping . Then tighten the four lower fasteners. Turn the key switch to the OFF position and remove the key. 100 Fender Clips Body Rivets + Remove Tool For Honda TRX Polaris Sportsman UTV . Unplug the headlamp from the wiring harness. 20. Unlock more adventure with the performance, versatility and comfort you need in the industry's premier crossover side-by-side. If warning and safety labels are damaged during cleaning, contact your Polaris Dealer for free replacement. Those are push pins. 12. 112cc ATV with standard safety features. Perfect for youth riders ages 10 and older. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. 27. The RANGER XP Kinetic provides the power to do more with uncompromised capability, unrivaled durability, and the refined performance of an all-electric powertrain. Its the perfect vehicle for you and passengers to discover what lies beyond the next turn of the trail. We keep these forums clean and user friendly. Note: Take care to avoid touching the glass on the new headlight bulb. For those looking to reach the next level, Pro R features 225 HP, a 74" width and 29" of usable travel, this machine delivers revolutionary power and total control. Your comments are important for us. This assembly does not fit the selected vehicle. The current MSRP is valid until 02/28/2023. Always wear safety glasses and nitrile gloves when servicing your PolarisATV. Equipped with the industrys largest cargo system. Just installed the front and rear rack extenders for mine. 2. Follow the instructions in the Battery Charging section of your Owners Manual before installing the battery. The water may damage components and could remove paint and decals. Lift the rear of the hold down clamp and remove with the protective cover from the vehicle. The Sportsman 6x6 built for 2-up versatility. The numbers you entered don't match the image. Off road performance for the next generation with safety features parents need and confidence-inspiring performance. 12. Material: Plastic. Welcome to the Polaris Sportsman 550. Join QUADCRAZY ATV Forum today for FREE! Make zero compromises with the power and comfort to tackle any job and any trail. Plus destination charge and set-up. Manufacturers suggested retail price (MSRP) subject to change. The bulb is part number 4010253. Industry's only EFI vehicle with enhanced safety and kid-friendly performance features for youth riders age 6 and older. 6. Remove the headlamp and install the new headlamp. Equipped with an ultra-responsive 100 HP engine, True On-Demand AWD, 600 lb. Enter your VIN to make finding the right products fast and easy. Sorry I forgot to mention step one. The current MSRP is valid until 02/28/2023. Install the trim panel fasteners and torque until fully seated. Off road performance for the next generation with safety features parents need and confidence-inspiring performance. 150cc youth RANGER with cutting-edge Youth Ride Control and industry-first safety features. Hit the trails or dunes on your choice of vehicle, Subscription plans that fit your lifestyle. To find diagrams and replacement part numbers, use theonline parts catalog. Remove the four lower fasteners and nuts on the footwell with aT27 TORX socket and an 11mm wrench. Include rider weight on the seat when measuring. JavaScript is disabled. 24. Unlatch the front rack and pull back to open. towing and 11" ground clearance. 9. They seem to attract everything. Tilt the battery up and lift out of the vehicle. Both the radiator and coolant reservoir bottle are easy to find, and for quick oil checks, a large, yellow dip stick is found on the side of the engine. 6. This eliminates any flex or slight twisting and the result is greatly increased belt life. Polishing the Vehicle 2004 sportsman 400 4x4 shuts off after running for while. Inspect the belt for any fraying, hour-glassing, loose cords, missing cogs, abrasions, burns or damage, and replace if needed. By Remove the two plastic rivets securing the left side panel. The best-selling automatic 4x4 ATV with a powerful 44 HP ProStar Engine, proven independent suspension, and True On-Demand AWD. Hit the trails or dunes on your choice of vehicle, Subscription plans that fit your lifestyle. Manufacturers suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. The Sportsman Touring 570 gives you the legendary ride and handling you demand with an integrated passenger seat system for 2-Up versatility with premium comfort. Logistics surcharge of $250 will apply. Refer to Battery Charging and Maintenance Tips for Polaris Off-Road Vehiclesfor proper cleaning and maintenance techniques. MSRP also excludes destination and handling fees, tax, title, license and registration. Spin the driven clutch five to seven times to seat the belt. Remove the two plastic rivets securing the left side panel. Take the screw out. MSRP also excludes destination and handling fees, tax, title, license and registration. 8. 2. If replacing the belt, the part number on the belt should face outward when installed. 17. May be shown with additional modifications or accessories. You cannot paste images directly. Note: High water pressure may damage radiator fins on your ATV and impair a radiators effectiveness or damage other vehicle components. 4. Anyone have any advice? For more information on tools, read Tool and Fasteners Guide. The narrow hooked teeth grab the plastic head and pull it up with ease. This also comes with a pack of 12 new plastic rivets used on many Polaris ATV's and UTV's. Exactly the same as Polaris part number 7661855. Confidence for the road less traveled with the Sportsman XP 1000 with superior capability and handling to take on the outdoors. Start the engine. Make sure the tab on the lamp locates properly in the housing. In this episode I go through the steps of. Loosen the Phillips screw. Avoid directing the water stream at the following items: 3. Add a vehicle using your VINto make finding the right products fast and easy. Carefully maneuver the left footwell onto the vehicle and align the fenders onto the tabs on the footwell. Grasp the rear of the side panel and pull firmly outward to disengage the side panel from the retainers and remove from the vehicle. Please select your vehicle to easily find parts & accessories that fit. Old age and rust can complicate the situation. 150cc youth RANGER with cutting-edge Youth Ride Control and industry-first safety features. Install the eightcover fasteners. That tendency was cured with the 550. Pivot the clutch cover around the fender and out of the vehicle. Industry's only EFI vehicle with enhanced safety and kid-friendly performance features for youth riders age 6 and older. Take your time and if you snap a bolt don't panic. If you prefer to use something you already have on hand, use a mild detergent, softdegreaser or soap. The GENERAL XP 1000 is the most capable crossover side-by-side. Log in to your Polaris account to add a vehicle to My Garage tomake finding the right products fast and easy. For those looking to reach the next level, Pro R features 225 HP, a 74" width and 29" of usable travel, this machine delivers revolutionary power and total control. Upload or insert images from URL. Install the push rivet and secure the two latches. Remove the eight cover fasteners with a10mm socket. For riders age 10 and up. For Sportsman450 and 570 models: The adjustment screw is located on the right side of the headlight pod. The parts book for this model is still in development, please check back later. Vehicle & Equipment Wash (part number 2830417) is an industrial-strength wash that can be applied to seats, wheels, tires, plastic, paint and metal surfaces. Find a dealer near you with theDealer Locator. The Sportsman Touring 850 delivers hardest working, smoothest riding performance and comes fully loaded with premium performance features and integrated passenger seat system for 2-Up versatility. Site Designed and Marketed by Blackwell Management Co. 15. 7. Log in to your Polaris account to add a vehicle to My Garage tomake finding the right products fast and easy. Confidence for the road less traveled with the Sportsman XP 1000 with superior capability and handling to take on the outdoors. Features the comfort of the RANGER XP 1000 NorthStar Edition plus enhanced capability with high-clearance arched A-Arms, self-leveling suspension, and Active Descent Control to help you do even more. (Oil city pa) Serviced every 50hrs with Polaris oil, has new tires installed, no broken plastic or banged up rims. When it comes time for an oil change, its easy to get to the spin-on Polaris filter, and the pleated fabric air filter is found under the seat. Logistics surcharge of $100 will apply. 196cc 2x4 with automatic PVT transmission for young riders ages 14 and older. May be shown with additional modifications or accessories. There are a handful of black plastic snap type screws holding them to the fenders and they appear to be crimped on the underside. Reinstall the PVT access cover. Use the T27 TORX socket to also remove the two upper fasteners securing the footwell to the fenders. 16. I need to remove the black plastic foot rest floor boards, they are beginning to turn grey I guess from sun exposure. Display as a link instead, Polaris introduced the Sportsman XP 550 and XP 850 a couple years ago, and the new design was meant to build on the immensely successful existing Sportsman models, but with an all-new chassis that was a radical departure from the Polaris design bible. In the front, the suspension offers an impressive 9 inches of wheel travel, while at the rear, the 550 has 10.25 inches of travel. With a 64" stance and an upgrade to high clearance A-Arms, 30" tires, Walker Evans shocks, front bumper and a 4,500 lb. Plus destination charge and set-up. The Sportsman Touring 850 delivers hardest working, smoothest riding performance and comes fully loaded with premium performance features and integrated passenger seat system for 2-Up versatility. 9. This will allow them to flex enough to get the floor boards "unhooked" from the tabs/grooves between the fenders and boards! Torque to 3 ft-lbs (4 Nm). Headlight Lamp Replacement for Sportsman450 and 570 Models with Halogen Lamps Off road performance for the next generation with safety features parents need and confidence-inspiring performance. Many more to come.Link for a decent shop manual. It will begin to come out, the bottom of the color piece doesn't really "snap" in place, so it comes out pretty easily. For those looking to reach the next level, Pro R features 225 HP, a 74" width and 29" of usable travel, this machine delivers revolutionary power and total control. The best-selling automatic 4x4 ATV with a powerful 44 HP ProStar Engine, proven independent suspension, and True On-Demand AWD. Install and tighten the two upper footwell fasteners until fully seated. Thankfully, one is available as an accessory. 8. 4. 13. You can shake the air filter out a couple times, but for heavy or extremely fine dust, you should consider replacing it rather than continually reusing the same filter. Perfect for youth riders ages 10 and older. up the right way the wiring space is tousled so I've spaghetti everywhere you go Just about acquired it finished but just wished to double Check out every thing many thanks. Plus destination charge and set-up. Immediately clean off any gasoline that splashes on the instrument cluster. Install the push rivet and secure the two latches. Find a dealer near you with theDealer Locator.Maintenance tips, procedures and specifications can be found in yourOwner's Manual.To find diagrams and replacement part numbers, use theonline parts catalog. Equipped with an ultra-responsive 100 HP engine, True On-Demand AWD, 600 lb. While I know its not practical to pull your plastics off for most basic repairs and maintenance. Thenremove the two push rivets on the front of the footwell. Use a small screwdriver to remove the O-rings from the headlight mounting tabs. The current MSRP is valid until 02/28/2023. 7. 24. towing capacity and rider-optimized premium interior packed into a 60" stance machine. Great for work, fun to ride, and the perfect fit. Do not use a power washer to clean the vehicle. 26. MSRP also excludes destination and handling fees, tax, title, license and registration. Very simple. HD Plus winch, it will elevate your experience and take you to adventures that break new ground. 4. 15. Race-proven sport performance features including sculpted sport seat to reduce fatigue, wide floorboards, and the Industrys only sport-tuned rolled Independent Rear Suspension. We like to ride it, use it for work, maintain it, and live with it on our turf before we write any review. Lift up on the rear of the seat and pull back to remove. HD Plus winch, it will elevate your experience and take you to adventures that break new ground. HD Plus winch, it will elevate your experience and take you to adventures that break new ground. Install the PVT inlet and outlet ducts. 112cc ATV with standard safety features. I give it a good wash, then forget about it!! Take note of the drive belt direction of rotation. Maintenance tips, procedures and specifications can be found in yourOwner's Manual. 0answers. 10. The performance of a RANGER XP 1000, with a full cab system and factory installed heating and air conditioning. 13. Reinstall the storage compartment by aligning the front tabs and pivoting down. 150cc youth RANGER with cutting-edge Youth Ride Control and industry-first safety features. The Sportsman 6x6 built for 2-up versatility. Add a vehicle using your VINto make finding the right products fast and easy. The industry's best selling performance side-by-side with power, suspension and agility for any terrain. It senses force at the wheel and responds with equal input to the system, and the steering is almost effortless. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. 1. A wiring diagram will certainly show you where the cables ought to be connected, removing . While I know its. Polaris 2007 sportsman 500 ef service 2006 efi atv sportsmabn x2 owner s 2004 arctic cat 400 wiring diagram 07 800 running choppy 2008 twin no start 2014 2016 ace paper. The RANGER XP Kinetic provides the power to do more with uncompromised capability, unrivaled durability, and the refined performance of an all-electric powertrain. For moreinformation, see your authorized Polaris Dealer. Long front and rear A-arms allow the spindles to be located deep into the 14 wheels, allowing for precise handling and effectively reducing wheel scrub, a condition that causes your tires to push apart as the suspension is compressed. Copyright 1995-2023 eBay Inc. All Rights Reserved. HD Plus winch, it will elevate your experience and take you to adventures that break new ground. The GENERAL XP 1000 is the most capable crossover side-by-side. The Sportsman Touring 570 gives you the legendary ride and handling you demand with an integrated passenger seat system for 2-Up versatility with premium comfort. Reinstall the battery and into the battery holder. 3. That been stated, there may very well be quite a few main reasons why there\s no electric power. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. It should be straight forward. Old or reused cloths and pads may contain dirt particles that will scratch the finish. Dealer prices may vary. Removing the plastic key tag from the key remedied that issue effectively. 30. The seal is part number5526450. Conquer the off-road with 55" wide race platform that delivers unrivalled performance and terrain dominating abilities with premium 3-way Walker Evans adjustable shocks. Built to deliver capability, comfort and last longer. Dealer prices may vary. MSRP also excludes destination and handling fees, tax, title, license and registration. Pivot the footwell away from the body panels to disengage the tabs and remove from the vehicle. Blow air into the flue tank and will run again. Combine that with a perfect handlebar bend, smaller, more comfortable throttle housing, and a narrow seat that somehow manages to keep the legendary Polaris comfort. The RANGER XP Kinetic provides the power to do more with uncompromised capability, unrivaled durability, and the refined performance of an all-electric powertrain. 15. Polaris sportsman repair books are digitally delivered instruction guides developed and distributed to certified dealership technicians, professionally trained mechanics or anyone. I am going to Krylon spray them black again. Not a member? 14. Pull the pod cover forward. I cover fixing the AWD, Speedometer, The rear brake, Recoil or pull start handle and/or rope, as well as some other things while it's all apart. 4. Apply dielectric grease to the socket and install the new lamp.